APS · 185 HPI

High-Output Alternator 24V 185A

High-power 24 V belt-driven alternator, ~185 A output, externally regulated by an Arco Zeus / high-energy regulator for lithium charging. Field terminal is driven by the regulator; the output is fused and routed through a current shunt.

The reference run on this page is 10 ft one way, sized against ABYC E-11. Your own run will differ, and the canvas sizes that one.

Wiring diagram

How the HPI 185A 24V is wired.

The drawing shows where the feed, the return and the fuse land on this part. The starter uses the same reference circuit and sizing assumptions. Read the installation notes for manufacturer requirements before adapting the runs.

High-Output Alternator 24V 185A wiring diagram, 2/0 AWG (70 mm²) positive feed protected by a 250 A fuse and a matching negative return between the 24 V battery bank and the unit, plus Field.
Open starter in Crimp

Build it out

Build the system it goes in.

Open the canvas with 185 HPI already placed, then add your batteries, charging, distribution and loads around it.

Every cable you draw there is sized against ABYC E-11, from the same tables as the reference on this page.

Technical reference

Specs, terminals and the parts around them.

The catalog facts for this part, which terminal takes what, and the hardware you'll want around it. Check the nameplate on your own unit before you order.

Catalog specification

Nominal voltage
24 V
Rated output
185 A
Planning charge current
150 A

10 ft reference run

24 V system

Wire
2/0 AWG · 70 mm²
Fuse
250 A
Design current
185 A
Voltage drop
1.2%

Sized against ABYC E-11 — the US reference, and what Transport Canada accepts as an alternative to TP 1332 for pleasure craft under 24 m. The design current is the unit's rated output. The length is one way; voltage drop includes an equal-length return. The shared starter uses 3.048 m (10 ft) runs unless a shorter run is stated. These are example assumptions for you to adapt to your own installation.

Supporting parts

  1. 20 ft total of 2/0 AWG (70 mm²) marine cable
  2. Terminations for 2/0 AWG cable, matched to the equipment's screw terminals, leads or studs
  3. 250 A fuse and holder on the positive run
  4. Heat-shrink, strain relief and terminal boots sized to the cable

Check stud sizes, fuse type, run length and how warm the space gets against the gear you actually have before you order.

Terminal map

Catalog connection points, current direction and planning limits. Check the manufacturer's pinout and connector ratings before installation.

B+

pos

positive · output

250 A

GND

neg

ground · bidi

250 A

Field

field

signal · input

1 A

Method & provenance

What is known, assumed and computed.

The manufacturer publishes some of these numbers and Crimp works out the rest. It's worth knowing which is which.

From the maker

What the catalog says

Manufacturer, model, ratings and which terminal does what come from the catalog. A newer revision, or the nameplate on the unit in your hand, can say something different — when it does, the nameplate wins.

ABYC E-11

What Crimp worked out

Sized against ABYC E-11 — the US reference, and what Transport Canada accepts as an alternative to TP 1332 for pleasure craft under 24 m. The run length and the current above are what drive the result. Crimp doesn't know how warm your space gets; draw the cable inside an engine-bay zone on the canvas and it sizes for the heat.

Read how the sizing works

Next step

Draw the HPI 185A 24V into your own system.

It lands on the canvas already placed. Add what it connects to, and every run gets its wire and fuse as you draw.